Foldflex 100 - Machine à plier les textiles et mise en boîte
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● ● ● Garment finishing · DTF Station
DTF Station FoldFlex 100
It folds, it stacks, it bags. An entire workstation, automated.
Garment finishing machine that folds, stacks and bags in a single cycle. 240 ship-ready pieces per hour. Compressor built in and supplied — no compressed-air installation to plan. T-shirts, polos, long sleeves, sweatshirts and hoodies.
240 /h
Pieces folded and bagged
15 s
Per piece, full cycle
3 in 1
Fold · stack · bag
2 min
To train an operator
0 site work
Compressor built in and supplied
16 months
Manufacturer warranty



● ● ● In brief
Do the maths on your folding station
How many hours a week does someone spend folding garments in your workshop? Multiply that by a loaded hourly cost. That is non-billable time, spent on the one step in your chain that has never been automated.
Labour time
240 pieces per hour on the full cycle: the machine absorbs the workload of an entire station. The person it frees up goes back to billable work.
Consistent presentation
An identical fold from the first to the last garment in a run of 500. The piece your end customer opens looks like the photo on your website.
Peak workloads
An order for 800 t-shirts no longer means an evening of three-person folding. Operator training takes two minutes.
● ● ● The differentiator
The last manual station in your workshop
Look at your production line. Film printing is automated. Powdering and curing are automated. The press is semi-automatic, or fully automatic.
Then someone sits down in front of a pile of garments and folds. By hand. Piece after piece.
It is also, mechanically, the bottleneck: your real production capacity is not your printer’s, it is your folding station’s.
| Folding by hand | FoldFlex 100 | |
|---|---|---|
| Throughput | Depends on the operator, and drops off late in the day | 240 pieces/h, constant |
| Fold consistency | Varies from one person to the next | Identical across the whole run |
| Bagging | An extra handling step | Within the same cycle |
| Training | The « house fold » has to be learned | Two minutes |
| Order peaks | Extra hands to find | Same throughput, same station |


One cycle, two modes
The operator lays the garment down, selects the mode and presses start. That is all.
| Mode | What the machine does | Throughput |
|---|---|---|
| Fold + stack | Folds and stacks | up to 300 /h |
| Fold + stack + bag | Full cycle, piece ready to ship | 240 /h |
✓ The full mode is the one that changes your logistics: the piece comes out folded and bagged. For a workshop shipping single-unit print-on-demand, an entire step disappears between finishing and the shipping box.
The compressor is inside the machine
A practical point that matters more than it sounds: the compressor is supplied and built in — 1,100 W, 9 litre tank, 75 L/min, 4 bar working pressure.
No compressed-air installation to plan, no installer’s quote, no air line to run across the workshop. Plug the machine into a socket and it produces. For a garment workshop with no pneumatic infrastructure — and most have none — that is the difference between a simple purchase and a building project.
● ● ● Technical data
Key specifications
| Production | |
| Throughput, full cycle | 240 pieces/h — 15 s/piece |
| Throughput, without bagging | up to 300 pieces/h |
| Functions | Folding · stacking · bagging |
| Automation | Manual loading, automatic cycle |
| Garments handled | T-shirts, polos, long sleeves, sweatshirts, hoodies |
| Compressed air and power | |
| Compressor | Supplied and built in — 1,100 W, 9 L tank, 75 L/min |
| Working pressure | 4 bar |
| Machine power supply | 30 W — 220 V / 0.14 A |
| External compressed air | None required |
| Footprint, safety, warranty | |
| Dimensions | 1,092 × 747 × 1,014 mm — fits through a standard doorway |
| Weight | 145 kg, compressor included |
| Safety | Emergency stop · overload protection |
| Manufacturer warranty | 16 months from the date on the CE label |
| Manufacturer support | Lifetime DTF Station technical support |


● ● ● Ecosystem
The missing link in the DTF chain
The FoldFlex 100 sits at the end of the line, on the one step nothing had automated yet.
| Step | DTF Station range |
|---|---|
| Film printing | Prestige |
| Powdering and curing | Miro and Seismo |
| Heat-press transfer | Prisma |
| Folding, stacking, bagging | FoldFlex 100 |
In a workshop already running Prestige + Miro + Prisma, it closes the chain: production becomes continuous from print to parcel. And it does not depend on DTF — it folds garments, whether the decoration came from screen printing, embroidery or DTG.
● ● ● How we support you
What Digital-sys adds
01The maths before the purchase
We look at your real volume and your current folding time. This machine is justified by a calculation, not by a demo — and if the numbers do not work at your volume, we will say so.
02Integration into your workflow
Where to place it, how to feed the station, how to chain it to your press output.
03Installation and follow-up
Commissioning, operator training, wear parts and technical support from our own team. Digital-sys is the DTF Station distributor for Belgium.
How much time do you spend folding?
Tell us your monthly volume and the time your team spends folding. We do the maths together before we quote the machine.
Digital-sys · Rue du Polissou 23E, B-5590 Achêne, Belgium · +32 83 23 11 62
Photos are non-contractual. Specifications subject to change by the manufacturer.
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